In the glass manufacturing industry, glass furnaces often face severe pollution problems, and the short service life of refractory materials is also a headache for manufacturers. Traditional refractory materials may release harmful substances during use, which not only pollutes the glass melt but also affects the quality of glass products. In addition, frequent replacement of refractory materials increases production costs and reduces production efficiency. At this time, the high - zirconium cast brick TY - Z88 emerges as the times require.
The high - zirconium cast brick TY - Z88 uses artificially high - purity raw materials and a special casting process. During the production process, the carefully selected raw materials ensure the high purity of the product. The special casting process makes the crystal structure of the brick more compact. Studies have shown that compared with traditional refractory materials, the porosity of TY - Z88 is reduced by 30%, which effectively improves its corrosion resistance. For example, in a glass furnace production line, after using TY - Z88, the pollution rate of the glass melt has decreased from 5% to less than 1%. Its low potential for foaming and stone formation also ensures the quality stability of the glass melt.
The high - zirconium cast brick TY - Z88 has two models: TY - Z88 - WS and TY - Z95 - WS. TY - Z88 - WS has good general corrosion resistance and is suitable for most glass furnace key parts. It can withstand the erosion of glass melt at a temperature of about 1500°C. TY - Z95 - WS, on the other hand, has higher zirconium content, which gives it better high - temperature performance and corrosion resistance, and is more suitable for areas with higher temperature and more severe erosion in the glass furnace, such as the throat and the bottom of the melting pool. The following table shows the comparison of the two models:
Model | Zirconium Content | Temperature Resistance | Suitable Areas |
---|---|---|---|
TY - Z88 - WS | About 88% | 1500°C | Most key parts |
TY - Z95 - WS | About 95% | 1600°C | Throat, bottom of melting pool |
The high - zirconium cast brick TY - Z88 is widely used in various key parts of glass furnaces. As shown in the following schematic diagram, it can be used in the melting pool, the throat, the breast wall, etc. Its excellent performance ensures the long - term stable operation of the glass furnace. For example, in the melting pool, it can resist the high - temperature erosion of the glass melt for a long time; in the throat, it can prevent the glass melt from flowing out and being polluted.
TY - Z88 is suitable for the production of various high - quality special glasses, such as optical glass, electronic glass, and high - borosilicate glass. These glasses have high requirements for purity and quality, and the use of TY - Z88 can effectively meet these requirements and improve the quality of glass products.
When choosing the high - zirconium cast brick TY - Z88, customers should consider the type of glass to be produced, the temperature and erosion conditions of the glass furnace. If the production requires general - purpose performance, TY - Z88 - WS is a good choice; if higher performance is required, especially in high - temperature and severe - erosion areas, TY - Z95 - WS is more suitable. Our professional team can also provide you with customized solutions according to your specific needs.
In conclusion, the high - zirconium cast brick TY - Z88 can effectively solve the pollution problem of glass furnaces. Its multiple models can meet different needs. If you are struggling to choose refractory materials for your glass furnace, don't hesitate to contact us. Our experts will help you make an accurate decision and provide you with the best solution.
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