Shock! Unveiling the Unique Material Composition of Fused AZS TY - AZS33

In the glass production industry, the components of glass melting furnaces often face a series of challenges. Issues such as corrosion, wear, and poor resistance to high - temperature glass liquids can significantly affect the efficiency and quality of glass production. However, Fused AZS TY - AZS33 emerges as a game - changer, offering an excellent solution to these problems.

Material Composition

Fused AZS TY - AZS33 is made from pure alumina powder and zircon sand. Zircon sand mainly consists of zirconium silicate (ZrSiO₄). When combined with pure alumina powder, it forms a unique compound with the composition of Al₂O₃－ZrO₂－SiO₂. The proportion of Al₂O₃ in this material is approximately 60%, ZrO₂ is about 33%, and SiO₂ is around 7%. This specific ratio of components is carefully designed to achieve optimal performance.

Micro - structure and Performance Advantages

The manufacturing process of Fused AZS TY - AZS33 results in a highly dense micro - structure. During the melting and solidification process, the atoms are arranged in an orderly manner, forming a compact lattice structure. This dense micro - structure gives it strong resistance in the glass liquid. In contrast, ordinary materials often have a loose structure with more pores and defects. For example, some common refractory materials may have a porosity of about 10 - 15%, while the porosity of Fused AZS TY - AZS33 is less than 5%. This means that Fused AZS TY - AZS33 is less likely to be penetrated and corroded by the glass liquid, greatly extending its service life.

Applications in Glass Melting Furnaces

Fused AZS TY - AZS33 is widely used in multiple parts of glass melting furnaces. It can be applied to the throat area, where it needs to withstand the high - velocity flow of glass liquid. The strong resistance of Fused AZS TY - AZS33 ensures that this critical area remains intact for a long time. It is also used in the sidewall of the melting chamber, protecting the furnace from the corrosion of high - temperature glass liquid. In addition, it can be used in the feeder channels, where it helps to maintain the smooth flow of glass liquid and prevent contamination.

Real - world Case

A glass manufacturing company in the United States once faced the problem of frequent replacement of furnace components due to corrosion. After switching to Fused AZS TY - AZS33, they found that the service life of the components in the melting furnace increased from about 1 year to more than 3 years. This not only reduced the maintenance cost but also improved the overall production efficiency of the glass factory.

Conclusion

In conclusion, Fused AZS TY - AZS33 combines the unique material composition of Al₂O₃－ZrO₂－SiO₂ with a dense micro - structure, resulting in excellent performance in glass melting furnaces. Its strong resistance to glass liquid corrosion and wear makes it an ideal choice for glass production. Based on its scientific material formula and reliable performance, we sincerely invite you to choose Fused AZS TY - AZS33 for your glass melting furnace needs. Make the smart choice and enhance your glass production process today!