Case Sharing of Overseas Glass Factory: Real Experience of 30% Efficiency Improvement with TY-M Fused Cast Bricks

2026-01-10

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Customer Cases

This article delves into the crucial role of TY-M fused cast α-β alumina bricks in glass production, highlighting their excellent corrosion resistance below 1350°C and low pollution characteristics. Through real - world customer cases, it demonstrates how this product has helped overseas glass factories improve production efficiency by 30%, reduce replacement frequency, and minimize production interruptions. The article combines a detailed analysis of product composition and manufacturing process, emphasizing the contribution of its dense crystal structure to the purity of molten glass. It provides a scientific and practical reference for glass production enterprises when selecting equipment materials, facilitating the achievement of an efficient and stable production process.

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The Key Role of Fused Cast α-β Alumina Brick TY-M in Glass Production

In the glass production industry, high - temperature corrosion has always been a major concern. The harsh environment of high - temperature and strong - alkaline substances can cause serious damage to production equipment, leading to frequent equipment replacement, production interruptions, and increased costs. This is where the Fused Cast α - β Alumina Brick TY - M steps in.

Basic Features of Fused Cast α - β Alumina Brick TY - M

The Fused Cast α - β Alumina Brick TY - M is a high - performance refractory material specifically designed for the glass production industry. It has excellent resistance to strong alkalis, which is a common characteristic in glass melting processes. This property makes it stand out among other refractory materials in the market.

Product Composition and Manufacturing Process

Let's take a closer look at its composition and manufacturing process. The brick is made up of carefully selected raw materials. Through a unique melting and casting process, it forms a dense crystal structure. This structure is the key to its outstanding performance. Experimental data shows that at temperatures below 1350°C, the corrosion rate of the TY - M brick is extremely low. For example, in a series of laboratory tests, after 100 hours of exposure to high - temperature and strong - alkaline environments at 1300°C, the weight loss of the TY - M brick was less than 5%, while other common refractory materials lost more than 20% of their weight.

Benefits for Customers

The advantages of using the Fused Cast α - β Alumina Brick TY - M for glass production enterprises are significant. Firstly, it can greatly reduce the replacement cost. Since it has a long service life due to its excellent corrosion resistance, the frequency of replacing the refractory bricks is reduced. This means less expenditure on purchasing new bricks and less labor cost for replacement.

Secondly, it minimizes production interruptions. In traditional glass production, frequent equipment replacement often leads to production halts, which can cause significant losses. With the TY - M brick, the production process can run more smoothly. A glass factory in Europe reported that after using the TY - M brick, the number of production interruptions decreased by 40% in a year.

Moreover, the TY - M brick has a low - pollution characteristic. Its dense crystal structure can effectively prevent the brick from contaminating the glass liquid. This is crucial for ensuring the purity of the glass liquid and the quality of the final glass products.

Real - World Customer Case

An overseas glass factory was facing serious problems with high - temperature corrosion. Their previous refractory bricks needed to be replaced every 6 months, and the production was often interrupted due to brick damage. After switching to the Fused Cast α - β Alumina Brick TY - M, the situation changed dramatically. The replacement frequency was extended to once every 18 months, and the production efficiency increased by 30%. This not only saved a large amount of cost but also improved the overall competitiveness of the factory in the market.

In conclusion, the Fused Cast α - β Alumina Brick TY - M is a reliable choice for glass production enterprises. Its excellent corrosion resistance, low - pollution characteristic, and the ability to improve production efficiency make it a valuable investment. If you are a glass production enterprise in the decision - making stage of purchasing refractory materials, don't miss this opportunity to enhance your production process. Click here to learn more about the Fused Cast α - β Alumina Brick TY - M