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Melted AZS TY - AZS33: A Comprehensive Solution for Multiple Challenges in Glass Melting Furnaces

2025-03-21
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Melted AZS TY - AZS33, composed of pure alumina powder and zircon sand, features a dense microstructure that exhibits high resistance in glass melt applications. This advanced AZS casting block is a reliable solution for various critical areas within glass melting furnaces. Its applications include the upper structure, sidewalls of working pools, brick linings, and charging channels, making it an indispensable material for enhancing the performance and durability of glass production.
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Fused AZS TY - AZS33: A Solution to Multiple Problems in Glass Melting Furnaces

Fused AZS TY - AZS33, also known as AZS cast block (electro - fused block), is a high - performance refractory material made from pure alumina powder and zircon sand. This unique composition gives it a series of excellent properties, making it an ideal solution for various parts of glass melting furnaces.

1. Composition and Basic Information

The main components of Fused AZS TY - AZS33 are alumina (Al₂O₃) and zirconia (ZrO₂) from zircon sand. The precise ratio of these two key components is carefully formulated to achieve optimal performance. Typically, it contains about 33% zirconia, which significantly enhances its resistance to high - temperature corrosion and wear.

2. Application Areas in Glass Melting Furnaces

Fused AZS TY - AZS33 has a wide range of applications in glass melting furnaces:

  • Upper Structure: It can withstand the high - temperature flue gas environment in the upper part of the glass melting furnace. The dense microstructure of the material effectively resists the erosion of alkaline substances in the flue gas, ensuring the long - term stability of the upper structure.
  • Sidewall of the Working Tank: In direct contact with the high - temperature glass liquid, the sidewall of the working tank requires materials with high corrosion resistance. Fused AZS TY - AZS33 shows excellent performance in this area. Its strong resistance to the glass liquid helps to maintain the integrity of the sidewall and prevent leakage of the glass liquid.
  • Floor Tiles: As the base of the glass melting furnace, floor tiles need to support the weight of the glass liquid and resist its erosion. Fused AZS TY - AZS33 provides a stable and durable foundation for the glass melting process.
  • Feeding Channel: During the feeding process, the feeding channel is exposed to the impact of raw materials and high - temperature glass liquid. Fused AZS TY - AZS33 can effectively resist the abrasion and corrosion caused by these factors, ensuring the smooth flow of raw materials.

3. Product Advantages

One of the most prominent advantages of Fused AZS TY - AZS33 is its dense microstructure. This structure makes it highly resistant to the penetration and corrosion of the glass liquid. Compared with some similar products in the market, it has a lower porosity, which means less chance for the glass liquid to infiltrate into the material and cause damage.

In terms of thermal shock resistance, Fused AZS TY - AZS33 also performs well. In the glass melting process, the temperature in the furnace often fluctuates. This material can withstand these temperature changes without cracking or peeling, thus ensuring the stability and durability of the key parts of the glass melting furnace.

4. Real - World Application Case

A glass manufacturing company once faced problems such as frequent corrosion of the sidewall of the working tank and short service life of the floor tiles in their glass melting furnace. After replacing the original refractory materials with Fused AZS TY - AZS33, they found that the corrosion rate of the sidewall decreased by 30%, and the service life of the floor tiles was extended by 50%. This not only reduced the maintenance cost but also improved the production efficiency.

5. Performance Data

Property Value
Bulk Density 3.6 g/cm³
Apparent Porosity 1.5%
Refractoriness Under Load (0.2MPa) 1750°C

If you want to learn more about this Fused AZS TY - AZS33 that can solve multiple problems in glass melting furnaces, please feel free to call our consulting hotline [+123456789] or send an email to [[email protected]].

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