In - depth Analysis of the Material Composition of Fused AZS TY - AZS33

In the glass production industry, challenges such as corrosion and solidification of kiln components are persistent problems. These issues not only affect the quality of glass products but also increase production costs. Against this backdrop, Fused AZS TY - AZS33 emerges as a remarkable solution.

Material Composition

Fused AZS TY - AZS33 is made from pure alumina powder and zircon sand. Zircon sand is a crucial raw material, typically containing about 65% zirconia (ZrO₂) and 32% silicon dioxide (SiO₂). The combination of these components forms the Al₂O₃－ZrO₂－SiO₂ system, which is of great significance. The presence of alumina (Al₂O₃) provides high - temperature resistance and mechanical strength. Zirconia enhances the material's resistance to corrosion and wear, while silicon dioxide contributes to the formation of a stable glass - like phase in the microstructure.

Microstructure and Performance Advantages

The unique composition of Fused AZS TY - AZS33 leads to a dense microstructure. During the melting and solidification process, the interaction between Al₂O₃, ZrO₂, and SiO₂ results in a fine - grained and compact structure. This structure gives the material strong resistance in the glass melt. In comparison with ordinary materials, Fused AZS TY - AZS33 shows superior performance. For example, ordinary materials may start to corrode significantly after being in contact with the glass melt for about 3 - 6 months, while Fused AZS TY - AZS33 can maintain its integrity for up to 1 - 2 years under the same conditions.

Applications in Glass Melting Furnaces

Fused AZS TY - AZS33 has a wide range of applications in glass melting furnaces. It can be used in the sidewalls, bottom, and throat areas of the furnace. In the sidewall area, its high - temperature resistance and corrosion resistance prevent the penetration of the glass melt, protecting the furnace structure. In the bottom area, it can withstand the pressure and erosion of the molten glass, ensuring the stability of the furnace operation. In the throat area, where the flow of the glass melt is complex, Fused AZS TY - AZS33's excellent wear resistance and chemical stability help to maintain a smooth glass flow.

Real - world Case

A well - known glass manufacturing enterprise, ABC Glass Co., Ltd., adopted Fused AZS TY - AZS33 in their glass melting furnaces. Before using this material, they had to replace the furnace components every 6 months due to corrosion and wear, which cost them a large amount of money and production time. After switching to Fused AZS TY - AZS33, the replacement cycle was extended to 18 months. This not only reduced the maintenance cost by about 30% but also increased the production efficiency by about 20%.

In conclusion, Fused AZS TY - AZS33 perfectly combines the material composition and performance. Its scientific material formula ensures excellent performance in high - temperature and corrosive environments. We sincerely call on customers to choose this product based on its reliable performance and scientific formulation, and experience the remarkable benefits it brings to your glass production.