Enhancing Glass Product Quality with Fused AZS TY - AZS33: A Customer Case Study

2025-03-22

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Customer Cases

This case study explores the Fused AZS TY - AZS33 product, showcasing its ability to elevate glass product quality. It begins by highlighting common challenges in the glass manufacturing industry, such as corrosion and solidification issues in glass melting furnaces. The composition of this product, made from pure alumina powder and zircon sand, is emphasized, detailing the significance of the Al2O3-ZrO2-SiO2 components. The paper discusses the dense microstructure and its robust resistance in molten glass, comparing it with conventional materials. Various application scenarios in glass melting furnaces are presented, demonstrating its role in ensuring production efficiency. Real-world examples from glass manufacturing companies illustrate increased production effectiveness and improved product quality. The conclusion underscores the combination of material composition and performance, urging customers to opt for this scientifically formulated, reliable product.

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Customer Case: Fused AZS TY - AZS33 Elevates Glass Product Quality

In the glass production industry, the components of glass melting furnaces often face a series of challenges. For example, corrosion and solidification in the glass melt are common problems. These issues can not only reduce the service life of the furnace components but also have a negative impact on the quality of glass products. This is where Fused AZS TY - AZS33 comes into play.

Product Composition

Fused AZS TY - AZS33 is made from pure alumina powder and zircon sand. Zircon sand mainly consists of zirconium silicate (ZrSiO₄). The Al₂O₃－ZrO₂－SiO₂ composition in this product has profound significance. According to scientific research, the combination of these three components forms a unique chemical structure. Alumina (Al₂O₃) provides high - temperature resistance and mechanical strength. Zirconia (ZrO₂) enhances the corrosion resistance and thermal shock resistance of the material. Silica (SiO₂) helps to adjust the viscosity and fluidity during the melting process. For instance, in high - temperature glass melting environments (usually around 1500 - 1600°C), the Al₂O₃－ZrO₂－SiO₂ composition can maintain its stability, which is crucial for long - term operation in the furnace.

Performance Advantages

The composition of Fused AZS TY - AZS33 results in a dense microstructure. This dense structure gives it strong resistance in the glass melt. Compared with ordinary materials, the corrosion rate of Fused AZS TY - AZS33 in the glass melt is significantly lower. Ordinary refractory materials may have a corrosion rate of about 5 - 10 mm per year in the glass melt, while Fused AZS TY - AZS33 can reduce this rate to less than 2 mm per year. This means that it can effectively prevent impurities from entering the glass melt, ensuring the purity and quality of the glass products.

Application Scenarios in Glass Melting Furnaces

Furnace Parts	Functions
Sidewalls	Resist the erosion of the flowing glass melt, maintain the structural integrity of the furnace, and prevent leakage.
Bottom	Support the weight of the glass melt and prevent the penetration of the melt into the foundation, ensuring the safety of the furnace operation.
Throats	Control the flow rate and direction of the glass melt, and resist the high - speed scouring of the melt, ensuring the stability of the production process.

Success Case

A well - known glass production enterprise adopted Fused AZS TY - AZS33 in its glass melting furnace. Before using this product, the enterprise faced problems such as frequent replacement of furnace components and low - quality glass products. After the installation of Fused AZS TY - AZS33, the service life of the furnace components was extended from about 2 years to more than 5 years. At the same time, the defect rate of glass products was reduced from 8% to less than 3%. This not only improved the production efficiency but also significantly enhanced the quality of the glass products, bringing greater economic benefits to the enterprise.

Conclusion

Fused AZS TY - AZS33 combines excellent material composition and outstanding performance. Its scientific formula ensures its stability and reliability in high - temperature and corrosive environments. If you are looking for a high - quality material to improve the performance of your glass melting furnace and the quality of your glass products, Fused AZS TY - AZS33 is your ideal choice. Don't miss this opportunity to enhance your production efficiency and product quality. Contact us now to learn more about this amazing product!