This article presents a customer case on how Melting AZS TY - AZS33 enhances the durability of glass furnaces. In the glass manufacturing industry, the durability of glass furnaces is a crucial factor that directly affects production efficiency and cost. Let's delve into the details of this remarkable product.
AZS cast blocks, also known as electro - fused blocks, are made from a combination of high - purity alumina (Al₂O₃), zirconia (ZrO₂), and silica (SiO₂). The typical composition of AZS cast blocks is about 33% - 41% alumina, 15% - 30% zirconia, and the rest is silica. These raw materials are melted at extremely high temperatures (around 2000 - 2200°C) in an electric arc furnace and then cast into the desired shapes. The high - temperature melting process ensures a homogeneous and dense structure of the cast blocks.
Melting AZS TY - AZS33 has a wide range of applications in glass furnaces. It is commonly used in the upper structure of glass furnaces, such as the crown and sidewalls of the melting chamber. These areas are exposed to high - temperature flames and corrosive gases, and the excellent thermal stability and corrosion resistance of Melting AZS TY - AZS33 make it an ideal choice.
It is also widely used in the sidewalls of the working tank. The working tank is where the glass liquid is refined and homogenized. Melting AZS TY - AZS33 can withstand the long - term erosion of high - temperature glass liquid, ensuring the integrity of the working tank structure.
The dense microstructure of Melting AZS TY - AZS33 gives it strong resistance in the glass liquid. Compared with traditional refractory materials, its corrosion rate in the glass liquid is significantly lower. For example, in a typical soda - lime glass furnace, traditional silicon bricks may have a corrosion rate of about 5 - 8 mm per year, while Melting AZS TY - AZS33 can reduce the corrosion rate to less than 2 mm per year.
This low corrosion rate ensures the stability of the key parts of the glass furnace. It reduces the frequency of furnace repairs and replacements, thereby saving a lot of maintenance costs and downtime for glass manufacturers. Moreover, the stable structure of the furnace can also improve the quality of the glass products, as it reduces the risk of impurities entering the glass liquid due to the corrosion of the furnace lining.
When compared with other similar products in the market, Melting AZS TY - AZS33 stands out with its unique advantages. Some other AZS products may have a looser structure, which leads to faster corrosion in the glass liquid. In contrast, the special manufacturing process of Melting AZS TY - AZS33 results in a more compact and uniform structure, providing better protection for the glass furnace.
In addition, its thermal shock resistance is also superior. In the process of furnace startup and shutdown, the temperature changes rapidly. Melting AZS TY - AZS33 can better adapt to these temperature changes without cracking or spalling, ensuring the long - term stable operation of the glass furnace.
If you are looking for a high - quality refractory material to enhance the durability of your glass furnace, Melting AZS TY - AZS33 is definitely a wise choice. If you want to further understand more information about Melting AZS TY - AZS33, welcome to call the consulting phone [+1 - 123 - 456 - 7890] or send an email to [[email protected]]. Our professional team will provide you with detailed product information and technical support.
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