In the glass production industry, high - temperature corrosion has always been a persistent problem. This issue not only shortens the service life of refractory materials but also leads to increased production costs and potential production interruptions. Fortunately, the fused cast α - β alumina brick TY - M has emerged as a revolutionary solution.
The fused cast α - β alumina brick TY - M is mainly composed of α - alumina and β - alumina. The unique manufacturing process involves melting high - purity raw materials at extremely high temperatures and then casting them into the desired shape. Through strict quality control, each brick has a uniform structure and excellent performance. For example, in laboratory tests, at a temperature of 1350°C, the corrosion rate of the TY - M brick was measured to be as low as 0.05 mm/year, which is far lower than the industry average of 0.2 mm/year for ordinary refractory bricks.
The outstanding characteristic of the fused cast α - β alumina brick TY - M is its strong corrosion resistance below 1350°C. Let's take a look at how this characteristic benefits glass production through a comparison:
Benefit | TY - M Brick | Ordinary Brick |
---|---|---|
Replacement Cost | Due to its low corrosion rate, the replacement frequency can be reduced by up to 70%. For a medium - sized glass factory, this can save up to $100,000 in replacement costs per year. | High corrosion rate requires frequent replacement, resulting in high costs. |
Production Interruption | With its long service life, the probability of production interruption due to brick replacement is reduced from 15% to less than 3%. | Frequent replacements often lead to production interruptions, affecting production schedules. |
Glass Liquid Pollution | The low corrosion rate means less debris falls into the glass liquid, reducing the defect rate of glass products from 8% to 2%. | High corrosion rate causes more impurities in the glass liquid, increasing the defect rate. |
A large - scale glass manufacturer in the United States has been using the fused cast α - β alumina brick TY - M in its production line. After one year of use, they reported a significant reduction in production costs. The cost of replacing refractory bricks decreased by 65%, and the production interruption time was reduced by 80%. At the same time, the defect rate of their glass products dropped from 10% to 3%, greatly improving the overall quality and market competitiveness of their products.
If you are currently in the decision - making stage for glass production materials, don't miss the fused cast α - β alumina brick TY - M. Its excellent performance and proven results can help you reduce costs, improve efficiency, and promote the high - efficiency development of your glass production. Make the smart choice today and take your glass production to the next level!