In glass manufacturing, furnace downtime isn’t just inconvenient—it’s costly. Every unplanned shutdown can cost thousands in lost production, while refractory wear leads to increased contamination and lower yield quality. That’s where TY-M Cast α-β Alumina Brick comes in—a proven solution for extending furnace life under extreme conditions.
Our lab-tested data shows that TY-M outperforms standard mullite bricks by up to 45% in resistance to alkali attack at 1350°C—critical for long-term stability in soda-lime and borosilicate glass lines. Unlike conventional materials that degrade within 12–18 months, TY-M maintains structural integrity for over 24 months in continuous operation.
This performance stems from its high-purity alumina composition (Al₂O₃ ≥ 98%) and advanced melt-casting process, which creates a dense microstructure with minimal porosity—less than 1.5%. The result? A surface so resistant to chemical attack that it minimizes leaching into molten glass, reducing defects like bubbles, streaks, or discoloration.
A leading European flat glass producer reported a 30% reduction in maintenance frequency after switching to TY-M bricks in their regenerative furnaces. With fewer replacements needed, they avoided an average of 72 hours of unplanned downtime per year—translating directly into higher throughput and better OEE (Overall Equipment Effectiveness).
More importantly, the low contamination rate (<0.1% SiO₂ increase in final product) means less rework, fewer rejects, and improved product consistency across batches. For manufacturers targeting premium markets—like automotive or display glass—this is not just a technical win, but a competitive advantage.
When you look beyond the specs, what really matters is how well a material supports your bottom line—not just today, but over time. TY-M doesn’t just last longer; it helps you run cleaner, faster, and more predictably.
If you're tired of chasing refractory failures and chasing production targets, it's time to rethink your lining strategy. Let TY-M become part of your long-term plan—not just another component in a short-term fix.