In the high - temperature firing processes of tableware ceramics and magnetic materials, traditional trays have long been a source of headaches for manufacturers. These conventional trays are prone to damage under extreme heat, which not only reduces the yield rate but also increases production costs. For instance, in a typical tableware ceramic factory, the damage rate of traditional trays could reach up to 20% during high - temperature firing, leading to a significant increase in the number of defective products. This situation has made customers urgently seek new materials that can meet the high - standard firing requirements.
Composite corundum mullite is a revolutionary material for high - temperature firing trays. It has excellent temperature resistance, capable of withstanding temperatures up to 1800°C without significant deformation. Its thermal shock stability is also remarkable, allowing it to endure rapid temperature changes without cracking. Moreover, it has strong chemical inertness, which means it won't react with the materials being fired. These properties make it an ideal choice for high - demand firing scenarios.
For tableware ceramics, the flatness and anti - deformation ability of the tray are crucial. Composite corundum mullite trays can maintain high flatness even under high - temperature firing, ensuring that the tableware is fired evenly and has a smooth surface. This helps to improve the overall quality of the tableware and reduces the rejection rate due to deformation.
In the production of magnetic materials, the tray must be non - polluting and not interfere with the performance of the magnetic materials. The chemical inertness of composite corundum mullite trays ensures that they won't contaminate the magnetic materials during the firing process, and they won't affect the magnetic properties of the products, thus guaranteeing the high - quality production of magnetic materials.
Let's take a look at two typical customers. A tableware factory used composite corundum mullite trays and saw a 30% increase in production output and a 50% reduction in the rejection rate. A magnetic material factory also achieved similar results, with a 25% increase in production and a 40% decrease in defective products. As one customer said in a quote:
"These trays have truly transformed our production. We've seen a significant improvement in both quantity and quality, and our long - term costs have also decreased."
To better understand the superiority of composite corundum mullite trays, let's compare them with traditional trays in a table:
| Indicator | Traditional Trays | Composite Corundum Mullite Trays |
|---|---|---|
| Lifespan | 10 - 20 uses | Over 100 uses |
| Energy Consumption | High | Low |
| Maintenance Frequency | High | Low |
The industry is clearly moving towards high - performance refractory materials. By choosing composite corundum mullite trays, you're not only getting a high - quality product but also seizing the future production dividends. It's not just a tray; it's an accelerator for production efficiency. Let every piece of ceramic be carefully treated.
Click here to learn about your专属方案 (专属方案 can be translated as "Exclusive Solution" in the final version) and take your production to the next level.
